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Product Overview
12KW Water Mold Temp Controller, 220V/3-Phase/60Hz,
with Safety Protection for Plastic, Rubber, Die Casting Industry
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| Power the "heart" of your injection
molding or die-casting line with our industrial-grade 12KW Water
Temperature Control Unit! Engineered for precision within ±1°C
and built for durability, it is your ultimate solution for
achieving superior product quality, eliminating defects, and
ensuring highly efficient, stable production. Fully compatible
with the U.S. industrial standard 220V/60Hz 3-phase power, it's
ready to perform right out of the box, helping you conquer
demanding production challenges with ease. |
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Voltage: |
AC200-240V/50-60Hz three-phase |
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Power: |
12KW |
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Temperature Range: |
-40~500℃(-40-932℉) |
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Switch Output: |
5 relays 250VAC 2A |
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loadtype: |
JP3_6：alertor
JP3_2~ JP3_5：contacts/valve |
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Measurement Accuracy: |
0.05℃/K |
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Switch Input: |
4 passive signal inputs |
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Working Environment: |
-10℃~60℃, ≤85%RH non-condensation |
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Analog Input: |
2 ways of K-type thermocouple(insulated) |
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Storage Environment: |
-20℃~70℃, ≤85%RH non-condensation |
| Current
Input: |
1 ways of current |
| Package size: |
35.8"*15.7"*33.5"(91CM*40CM*85CM) |
| Net weight/Gross weight: |
82.7LBS(37.5KG)/125.7LBS(57KG) |
| Product Maintenance and
Precautions |
1、Please read this“Safety
requirrments”carefully, and comply with all safety requirements.
2、Please keep this instruction manual properly, so that relevant
people can get it at any time.
3、Please use the specified power supply to power the controller.
And never use the same power supply with other electrical
equipment, in order to avoid the danger of overload.
4、Please ensure the controller grounding properly, and check if
the connection is firm. Improper grounding may cause the
electric shock accident.
5、Please follow the rule of separation of strong and weak
electricity when installing and wiring.
6、Please install the controller firmly, in case the controller
drop. |
| Product Features & Advantages |
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Intuitive Control at Your Fingertips
The intuitive control panel features dual displays for real-time
monitoring of "Actual" and "Set" temperatures. With logically
arranged keys—including Set, Up/Down for adjustments, and
Run/Stop for one-touch operation—control is straightforward.
Dedicated Cool, Function, and Shift keys provide quick access to
advanced settings and cooling control, while the Reset key
ensures swift recovery. This user-centric design combines
operational ease with powerful functionality for efficient
management. |
Standardized Ports, Secure & Leak-Proof
The "Mold Outlet" and "Mold Inlet" feature industry-standard
threaded connections for quick, secure attachment. Constructed
with robust materials and precision-machined sealing surfaces,
these ports effectively prevent leaks at the connection points,
ensuring long-term reliability and stable operation even under
high temperature and pressure. |
Real-Time Pressure Monitoring for System Confidence
The integrated precision pressure gauge provides instant visual
feedback on the internal water pressure within the pipeline
system. This allows operators to effortlessly monitor system
status and quickly identify abnormalities, such as pressure
drops indicating potential blockages or leaks. It serves as a
vital tool for proactive maintenance and troubleshooting,
ensuring stable and reliable circulation system operation. |
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External Circulation Ports for Easy Maintenance
The Cooling Water Inlet and Outlet ports feature standard
industrial threaded connections for quick and secure linkage to
an external cooling tower, ensuring efficient heat dissipation.
The dedicated Drain Port is thoughtfully designed to allow for
rapid and complete water drainage during system maintenance or
winterization, significantly simplifying upkeep and saving
valuable time. |
Efficient Airflow Design for Reliable Performance
The machine casing features extensive ventilation openings on
both sides, creating an efficient airflow path. This design
rapidly dissipates heat generated by the internal electrical
control system and heating unit, effectively preventing
performance reduction or shutdowns due to overheating. It
guarantees precise and stable temperature control even during
continuous, high-demand operation. |
Easy Mobility & Secure Positioning
The unit is equipped with four swivel casters at the base, two
of which feature brake locks. This design allows for easy and
flexible movement of the equipment to the desired location
within the workshop. Once in position, engaging the brake locks
ensures the unit remains firmly stationary during operation,
guaranteeing safe use and stable performance. |
Intelligent Precision, Eliminates
Fluctuation: Equipped with a next-generation Microcomputer
PID Intelligent Control System that automatically tracks and
compensates for temperature changes, locking mold temperature
into an ultra-narrow range of ±1°C (±1.8°F). This translates to
more consistent product dimensions, flawless surface finishes,
and significant cost savings from reduced waste.
Powerful Performance, Boosts Efficiency: The integrated
12KW high-power stainless steel heating tube delivers
exceptional thermal efficiency for rapid heat-up, drastically
cutting down mold preheating time. Whether heating large molds
or maintaining temperature stability during continuous
operation, it provides relentless thermal power, directly
elevating your production capacity.
Comprehensive Protection, Complete Peace of Mind: Your
safety is our priority. This unit is built with multiple robust
safety protections, including Low Water Level, Overheating,
Phase Failure/Reverse Phase, Pump Overload, and System Overload
Protection. It acts as a dedicated guardian, operating 24/7 to
safeguard your equipment and molds, minimizing the risk of
unplanned downtime and protecting your investment.
Robust Construction, Engineered for Longevity: Upgraded
Core Pump: We have moved beyond standard water pumps by
equipping this unit with a dedicated, high-temperature resistant
cast iron circulating pump. This pump type is renowned for its
robust construction and excellent resistance to thermal fatigue,
ensuring stable performance and an extended service life even
under continuous high-temperature operation.
User-Friendly Design, Effortless Operation: Featuring a
clear large LED digital display and an intuitive control panel.
Operators can easily set and monitor temperatures without
extensive training, significantly reducing the learning curve
and potential for errors. |
Pre-Startup Checklist
●Check that power cables and all water hoses connected to the
cooling tower are secure and leak-free.
●Confirm that the external cooling water tower is operational
and that the entire system water circuit is filled and
circulating properly.
●Ensure all pipeline valves are in the correct open position.
Startup & Operation
●Turn on the main power switch to energize the unit. The control
panel display will illuminate, showing the current system water
temperature.
●Press and hold the "RUN" button for approximately 3 seconds to
start the unit. The circulating pump will begin operation, and
the heater will automatically start heating based on the set
temperature.
●Set the desired temperature on the control panel: Press the
"SET" button, use the arrow keys to adjust the value, and press
"SET" again to confirm.
Operation Monitoring
●The unit will automatically heat up and maintain the set
temperature.
●During operation, monitor the actual temperature on the display
and listen to the pump for smooth operation, ensuring no unusual
noise or vibration.
Shutdown Sequence
●Upon production completion, press and hold the "STOP" button
for approximately 3 seconds. The unit will stop heating.
●CRUCIAL NOTE: After stopping, DO NOT turn off the main power
immediately! Allow the circulating pump to continue running for
at least 5-10 minutes to dissipate residual heat from the mold
and the internal components of the unit. This is a vital
maintenance step to protect both your equipment and your mold.
●After this cooling-down process, you may turn off the main
power switch.
Routine Maintenance
●Periodically check the entire water circuit for leaks.
●Regularly clean the inlet water filter to prevent clogging.
●Keep the unit and its surroundings clean and well-ventilated. |
| Product Presentation & Details |
| 12KW Water Mold Temp Controller *1 |
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You can
make order with no worry.
Any concern just feel free to let us know, we'll reply in 24
hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days
after payments cleared. Orders are processed from Monday-Friday;
Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the
consumables.
We stand behind our products all the item, so even if your
warranty period has expired, you can still seek for service or
technical support from us with low cost. |
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