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1. Forming copper wire rotating wheel--Left
wire slot--Wire feeding wheel--Wire slot--enter the forming
cutting die for forming.
2. Adjustment of wire distance:
a) Loosen the upper and lower forming cutter
press plates, adjust the screw rod, adjust the upper forming
cutters to the desired distance, and tighten the press plates.
b) Adjust the screw rod to achieve the
desired gap between the upper and lower forming cutters.
c) Pay attention to keeping the lower forming
cutters parallel to each other after adjustment.
d) Adjust the handwheel to ensure that the
formed wire pins are of equal height. The wire feeding distance
becomes shorter when the handwheel is raised, and on the
contrary, the wire feeding distance becomes longer.
3. Adjustment of gap between upper and lower
forming cutters:
a) When the forming wire diameter is 0.5mm,
the gap between the upper and lower forming cutters should be
0.3-0.4mm.
b) When the forming wire diameter is 0.6mm,
the gap between the upper and lower forming cutters is
0.4-0.5mm.
c) The above data are for reference only.
4. Adjustment of cutting-off time:
It is advisable to set the cutting-off time
to meet the demands that the upper and lower forming cutters
just press the forming wire, and the cutting-off blade cuts off
the forming wire.
The adjustment method is as follows:
a) Loosen the nut and rotate the eccentric
wheel counterclockwise to ensure that the upper and lower
forming cutters just press the forming wire.
b) Rotate the cutter shaft to enable the
cutting-off blade to press the forming wire upwards, and tighten
the nut.
c) Adjust the nut so that when the upper and
lower forming cutters just press the forming wire, the
cutting-off blade cuts off the wire.
5. Adjustment of wire feeding time:
a) When the eccentric wheel is rotated
counterclockwise and the wire is just fed out, stop rotating it.
b) Loosen the eccentric wheel, press it away
from the upper cutting surface of the lower forming cutter,
tighten the eccentric wheel, and tighten the screw.
c) After adjusting the wire feeding time, it
is necessary to readjust the cutting-off time.
6. Adjustment of wire feeding height:
After the forming wire comes out of the
cutting-off outlet, it is best to enter the upper and lower
forming cutters straightly, so that the forming effect is the
best. The purpose can be achieved only by adjusting the spring.
a) Tighten the spring, the forming wire is
bent upwards.
b) Loosen the spring, the forming wire is
bent downwards.
7. Adjustment of gap between cutting-off
blade and right wire slot:
a) Loosen the two screws of the press plate.
b) Abut the right wire slot against the
cutting-off blade surface and tighten the press plate.
8. If the forming interval needs to be 25mm
or above, the POS6A bearing needs to be inserted into the
topmost hole of the eccentric wheel.
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Attention: After adjusting the machine, test it manually. If
there are no problems, electrically use it!!! |
