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022740:Portable 2 in1 Line Boring and Overlay Welding(Digital display screen)
Unit:
set
Price:
C $4,300.00
Weight:
150.50kg
QTY:
     

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Portable 2 in1 Line Boring and Overlay Welding Machine(Digital display screen)110V

Portable boring machine is a kind of portable processing equipment mainly developed for on-site maintenance of engineering, energy, and chemical equipment. It is mainly used for processing small pipe inner holes and concentric spacing holes. It is widely used in excavators, cranes, loaders and other construction machinery. In combination with the actual needs of on-site processing, our factory continuously improves the equipment structure. After continuous improvement and perfection, the newly developed XDT50 portable boring and welding machine is in a mode of high-end integration of multiple functions of hole welding, boring and end surface process at present. The operation of the equipment can be easily completed by one operator. The equipment is based on the site from the design concept to the processing. The actual operation difficulty of the workers is greatly reduced, making the maintenance personnel more handy.
Main application scope: post-welding processing of revolving holes, hinge holes, and shaft pin holes on various construction machinery structures, or addition of hole sleeves after reaming; excavators, loaders, presses, and cranes with the same core holes Repair and processing, the holes are arranged side by side, and the holes are positioned and processed at one time to ensure the coaxiality of the holes.
Parameters
Operating Voltage:AC 110V/50hz
Welding machine: European connector
(Note: The welding machine needs to be prepared by yourself)
Maximum welding hole diameter: Ф230mm
Minimum welding hole diameter: Ф60mm
Maximum boring diameter: Ф260mm
Minimum boring diameter: Ф35mm
Maximum processing stroke: 240mm
Maximum infeed depth: 3mm on one side (A3 steel)
Surface roughness: Ra3.2
Hole roundness error ≤0.02mm
Boring bar: 50*1500mm/50*600mm/30*1000mm
Welding bar: 30*1200mm/30*300mm
Power: 3KW
Work Environment
Ambient Temperature:-10℃~+55℃
Storage temperature:-25℃~+70℃
Relative humidity:≤85%
Features
1. Vertical servo motor. It has the characteristics of small electromechanical time constant and high linearity. Long service time, vertical structure, can work in narrow space position.
2. Small size, easy to carry. Flexibly used in various construction scenarios. Numerical control handle, parameters can be set, and start and stop of automatic processing do not need to wait. High operating safety factor.
3. Adjustable speed, automatic feeding of the boring bar can meet various needs.
4. Suitable for repair welding of rotating holes, hinge holes and shaft cutting holes of construction machinery.
5. On-site maintenance of concentric holes on excavators, loaders, forklifts and other machinery.
6. Processing and repair of large Marine crane and crawler hanging holes.
7. Boring of processing equipment that is difficult to move with conventional machine tools.

Note
1. The operator must receive safety education and operation training, and have certain mechanical processing experience.
2. You must wear work clothes and protective glasses before using the machine.
3. Before starting the machine, check whether the voltage of the connected power supply is consistent with the voltage requirement on the nameplate of the machine.
4. Before starting the machine, check whether the card loading system is locked.
5. When aligning the workpiece, turn it by hand (when the gear is in the neutral position) or turn on the lowest speed for alignment. High-speed alignment is not allowed.
6. When the machine is started, please do not approach the equipment with your hands or other sundries to avoid personal injury.
7. The wires should be kept away from high temperature, grease and sharp edges.
8. When there is a malfunction or abnormal sound, the power should be turned off through the remote control immediately, and then the machine should be inspected and repaired.
9. Don't let the machine run in an unattended state. Be sure to stop the machine and check whether the transmission system is in neutral. Turn off the power before leaving.
10. It is strictly forbidden to use this machine beyond or below the processing range indicated on the machine, and our company will not bear any responsibility for the consequences.
11. The machine cannot exceed the specified maximum cutting capacity to avoid damage to the equipment and personal accidents.
12. After the machine is running, it is strictly forbidden to change the feed direction directly.
13. After the work is completed, the oil stains and iron chips on the machine should be removed, and anti-rust oil should be sprayed on the knife arm and the main shaft.
Operation Process
1. Support installation
A. Positioning boring bar
Install the fixing seat at the position where the workpiece is allowed to be welded. First use the nylon positioning taper sleeve to push the boring bar into the hole to be processed, and clamp the positioning boring bar with the tool holder at both ends to ensure the concentricity of the two holes.
B. Sleeve the support into the boring bar, and weld the two supports on the workpiece at a suitable position.
C. Remove the positioning taper sleeves (make sure that the boring bar can rotate freely and slide axially).
2 Install the main part
A. Put the main body part into the support .
B. Lock the feed transmission connecting rod and the boring bar.
3 Connect power
A. The equipment requires a power supply voltage of 110V, and the plug of the electric box is connected to a 110V power supply.
4 Hole welding process
A. Replace the boring bar with a welding rod support rod, insert the welding rod, install the welding torch head, and ensure that the welding torch head is 10mm away from the edge of the hole;
B. Connect the back-end connection line of the welding rod with the main welding machine connector;
C. First start the feed motor, adjust the rotation speed, and finally click the red button on the control handle to start automatic hole welding.
5 Boring process
A. Remove the welding assembly and install the boring hole.
B. Choice of tool holder
The hole diameter is Φ55-100mm, and the tool is placed in the strip groove of the boring bar and fixed with a compression screw.
When the hole diameter is greater than 100mm, different tool holders are chosen according to the size of the hole diameter.
C. Tool installation. Fix the ground tool on the boring bar or the tool holder according to the size of the hole to be processed (the sharpening of the tool can refer to the angle of the boring tool).
D. When setting the tool, please select neutral, rotate the boring bar, and adjust the tool so that the tip of the tool rubs the surface of the workpiece (the tool must be installed firmly).
4.5 During trial cutting, please select a single-side plunge depth of 0.2~1.0mm for trial cutting.
4.6 When processing, please arrange the feed amount reasonably according to the size of the trial cutting, adjust the feed knob, and adjust it slowly from zero generally in the range of 0-10 on the knob when adjusting. It must not be too fast, otherwise it will cause damage due to too fast feed.
4.7 When machining, please select a reasonable tool and a reasonable tool angle (refer to the tool angle of the boring tool).
Packing list
Electric box *1
Main motor *1
Boring bar *3
Welding rod *2
Hollow connecting rod *1
Numerical control handle *1
European welding torch *1
Wire feed hose *1 set
Centering cone *6
CNC blade *10
Shank *2 (12*12/16*16)
White steel knife *1
Support scale frame *3
Feed screw *1 set
Oil can *1
Knife rest *1
Cutter head *1
Lock *1
Allen wrench *1 set
Wrench *1
Support bolt *8
Spare screws *1 set
Welding rod center sleeve *1
Item Number: 022740

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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