Machinary & Tools > Welding Related>
022853:Welding Turning Rolls
Unit:
set
Price:
C $869.00
Weight:
84.75kg
QTY:
Out Of Stock
     

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1T Timing Type Welding Turning Roller Welding Rotator 110V

Product Overview
The timing type welding turning roll is a special device for assisting operators in welding and processing workpieces efficiently and smoothly. The rolling wheels can rotate at different speeds as required to drive the workpiece to rotate in the working process, making the welding operation accurate and excellent. The welding turning roll also has a timing function to precisely accomplish the welding tasks. It can be suitable for hardware processing, small-scale welding, machinery manufacturing and other operation in different workshops and plants.
Product Parameters
Working Voltage AC 110V 60Hz
Power 120W
Load Capacity 1T (2200LBS)
Speed Range 100~1100mm/min
Diameter Range 20~800mm (0.79''~31.5'')
Roller Type 50mm(W)×250mm(D) (1.97''x9.84'')
Operation Method Control Box Operation
 
Attention

1. During the operation of the equipment, it is strictly forbidden to touch the rotating rollers and workpieces to prevent being pinched and injured. Non-operators should stay away from the equipment to avoid accidents.

2. Electrical maintenance should be carried out by professional electricians after the power is turned off. It is forbidden to plug and unplug or repair the circuit in the power-on state to prevent electric shock.

3. During welding operations, welders should wear protective masks, gloves and goggles to protect against arc light, high temperature and welding slag.

4. When the equipment is idle or under maintenance, disconnect the power supply and hang the "No Closing" sign to prevent misoperation.

5. Regularly check the grounding of the equipment to ensure good grounding and reduce the risk of electric leakage, ensuring personnel safety.

 

Product Features
 
 
The timing control box is designed for accurate control over the welding turning roller. It is of a compact structure and adopts the integrative design. The operator can conduct power control, automatic/foot pedal mode, linkage, forward and backward rotation, speed regulation and timing through different switches on the control box, thereby achieving effective control over the roller operation, remarkably improving the production efficiency, simplifying the operation procedure and well meeting different requirements of operators.   The timer is used for setting the operating time and achieving the automatic operating process. By means of the timing function, the workpiece can rotate at the constant speed, and the speed change caused by manual operation can be well avoided. In addition, the welding quality stability and reliability can be effectively ensured, the welding uniformity can be greatly enhanced, the operating complexity is reduced, time and labor are saved, and the standard operating process can be achieved.
 
The polyurethane rolling wheels with the diameter of 250mm are adopted, thereby achieving the excellent workpiece surface protection performance. The wheels can provide the sufficient friction when making contact with the workpieces. By means of the elastic deformation property of the polyurethane material, the wheels can adapt to the slightly uneven surface of the workpiece, thereby facilitating welding of precision parts and also achieving shock absorption and noise reduction.   The 120W high quality motor is used for efficiently driving the welding turning roller, thereby ensuring smooth rotation of the rolling wheels, achieving stepless speed regulation and meeting different welding requirements. The driving motor has the high anti-interference capacity and high adaptability, quickly responds to the load change, and ensures the constant rotating speed in the welding process. It also has the high temperature resistance, vibration resistance and low maintenance cost.
Operation Method

1. Pre-start Preparation

(1) Check the appearance of the machine, confirm that the rollers are not damaged, no debris is entangled, and the buttons and knobs of the control box are flexible.

(2) Clean away the oil stains and impurities on the welding surface of the workpiece and the surface of the rollers to ensure the friction and welding quality.

(3) Set the roller speed and timing duration through the control box according to the workpiece size and welding process.

2. Workpiece Clamping

Place the workpiece stably on the roller set, adjust the position, and make the center of the workpiece roughly align with the center of the roller set to ensure stable rotation (for irregular workpieces, tooling can be used for auxiliary positioning).

3. Start-up and Operation

Press the power switch. After the machine completes self-check operation, start the operation button, and the rollers drive the workpiece to rotate. Observe the operation status. If there is an abnormality (such as abnormal noise and workpiece shaking), stop the machine immediately for adjustment.

4. Welding Operation

When the welder rotates the workpiece to a suitable position, perform the welding operation, and use the timing function to control the welding time. When reaching the set duration, the machine stops automatically.

5. Shutdown and Finishing

After welding, wait until the machine stops stably, and turn off the power. Clean away the welding slag and debris on the surface of the machine for the next use.

6. Equipment Use

(1) Before use, ensure that all plugs are connected correctly and reliably, and the grounding wire is connected to the ground reliably to avoid damage to the machine.

(2) Connect the power supply. After turning on the power switch "POWER", the power indicator light will be on.

(3) In the "FOOT" control mode, step on the foot switch, and the worktable will rotate; release the foot switch, and the worktable will stop rotating. In the "AUTO" control mode, the machine enters the automatic control state, and there is no need to connect the foot switch.

(4) Toggle the direction changeover switch to “→”, and the worktable will rotate clockwise; toggle it to “←”, and the worktable will rotate counterclockwise.

(5) Rotate the speed adjustment knob "SPEED" to change the rotation speed of the worktable. Rotating it clockwise will increase the speed. Rotating it counterclockwise will decrease the speed.

(6) (For special customization,) the controller is equipped with a welding linkage connector. Connect the four-core plug to the two-core plug of the wire feeder so that the roller frame can be linked with the welding machine.

 
Application
As an excellent welding auxiliary device, the welding turning roller can be widely suitable for different operations such as flame cutting, plasma cutting, flange welding, surface spraying and surface polishing, and can be used in the equipment manufacturing industry, the power industry, the shipbuilding and ocean engineering industry, the rail traffic industry, the engineering machinery industry and other industries.
Product Display
Item Number (022853): 1 x Timing Type Welding Turning Roller 1T 110V

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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