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057383:Hose Crimper High Pressure Hydraulic Hose Crimping Machine
Unit:
set
Price:
C $5,810.00
Weight:
303.00kg
QTY:
Out Of Stock
     

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220V 0.2''-4'' Hose Crimper Electric Hydraulic Hose Crimping Machine Tube Shrinking Machine with 14 sets of Dies
Product Overview
The hose crimping machine is a professional hydraulic device specifically designed for crimping round steel/rubber tubes with the max. inner diameter of 4in. The 14 sets of dies are provided and can be driven to shrink tubes through the high pressure, so the joints which are tightly sealed are formed. The machine has the advantages of high crimping quality and efficiency, good portability, simple operation, high compatibility and so on. The hose crimper is suitable for various mechanical applications, including high and low-pressure oil pipes, gas pipes, water pipes, cable joints, automobile air conditioning pipes, automobile power steering pipes, oil pipes, gasoline supply pipes, as well as construction accessories and daily hot water pipes. It is widely used in the industries of vehicles, construction machinery, hydraulic machinery, welding and cutting equipment, etc.
Product Parameters
Power supply AC220V/60Hz 3-Phase
Power 4KW
Crimping range (Inner diameter) Φ0.2-4 inches (6-102mm)
System pressure 31.5MPa
Oil pump displacement 2.6 us gal/min (10L/min)
Fuel tank volume 10.5 us gal (40L)
Hydraulic oil model type 46#
Number of molds 14 Sets
Packing dimension 31.10*22.05*41.34 inches (79*56*105cm)
Net weight / Gross weight 605.1LB (274.5kg) / 668LB (303kg)

Precaution
  Note: There is no plug on the power cord. Please let a professional electrician conduct wiring operation. Ensure reliable grounding.

1. Never put your hands into the crimping die.

2. Please be careful when using electricity.

3. When replacing hydraulic oil, please use 46# anti-wear hydraulic oil.

4. Hydraulic oil should be replaced at least once a year.

5. Please disconnect the power supply after use.

6. Keep tools away from children.

7. Do not operate the machine continuously for a long time to avoid motor overheating.

Product Features
1. Large-diameter crimping capacity: Supporting crimping of hoses up to 4 inches in inner diameter, meeting the crimping requirements of large-diameter pipelines in construction machinery and heavy-duty hydraulic systems and improving the universality.

2. Dual-mode control: Adopting the manual and automatic control modes, supporting automatic continuous crimping and manual single-cycle operation, adapting to different working scenarios and improving the crimping efficiency.

3. High-precision crimping: Conducting radial uniform die contraction, ensuring the minimal roundness error, guaranteeing the sealing performance between the hose and joint, and eliminating the risk of leakage.

4. Stable hydraulic system: The high-pressure hydraulic pump provides sufficient power with stable crimping force, suitable for long-term continuous operation without pressure attenuation.

5. Safe and easy operation: With emergency stop/stop button, supporting real-time monitoring, including a crimping reference table, and enabling new users to get started quickly.

6. Multifunctional design: It is not only used for crimping rubber hoses but also for shrinking and closing metal round tubes, meeting the needs of multiple industries.

 


Control Panel

The control panel integrates the start/stop buttons, crimp/open buttons, manual/automatic switch and power indicator, achieving independent and precise control over the crimping operation, avoiding misoperation and improving the operation convenience and adaptability.
 

 


Driving Motor

The high-power driving motor can provide the sufficient driving force for the pipe crimping operation, ensuring the crimping force is uniform and stable. It can dissipate heat quickly, is resistant to impact and corrosion and has a long service life.
 

 


Crimping Device

The crimping device is subjected to CNC milling treatment, ensuring higher crimping precision and wear resistance. The eight-piece base is produced through heat treatment and can firmly fix different crimping dies, and die replacement is easy and convenient.
 

 


Micrometer

The high-precision micrometer can be turned to position and adjust the scale as needed, and has high processing precision and stability. The scale marks are clear and obvious, and allow the operator to observe and use.
 

 


Pressure Gauge

The shock-proof pressure gauge can display the pressure clearly and stably during high-frequency vibration, can also bear the pressure fluctuation, impact and sudden unloading of the hydraulic system and adapt to the severe environments.

 

 


Liquid Thermometer

The liquid thermometer adopts the transparent window and clear scale design, facilitating real-time monitoring of the oil temperature, ensuring the hydraulic system is located in the normal temperature range and reducing the maintenance cost.
 

 
 
 

Foot Switch

The foot switch is adopted to achieve manual crimping control, liberating double hands of the operator, ensuring the operation safety and reliability and greatly improving the operation smoothness and crimping efficiency.
 

   

Crimping Dies

There are 14 sets of crimping dies in the package, including A75, A84, A102, B10, B38, B88, C51, E25, F13, J32, K6, K16, K19 and N8, well meeting the requirements for different crimping sizes, improving the crimping precision and facilitating replacement and maintenance.

 

Operation Method
 

1. Place the machine: Open the package and place the machine in a ventilated and dry room with the room temperature above 10˚C.

2. Add hydraulic oil: Open the oil lid, slowly add the hydraulic oil through the empty filter until the oil level reaches 3/4 of its scale.

Note: when the oil is not added, it is strictly prohibited to start the equipment.

3. Conduct power wiring: The machine supports 220V three-phase power, please have a professional electrician operate the wiring.

4. Check the power connection: After checking the circuit breaker, turn off the switch. After the power supply is turned on, the power indicator light is on, which indicates that the power supply is connected correctly.

5. Start the machine: Press the "Start" or "Crimp" button on the panel to start the motor, observe the motor steering and ensure it is correct.

6. After the above procedure is completed, the pressure test can be started.

7. System pressure: The pressure of the hydraulic system has been adjusted at the factory. The user should not adjust it to avoid system overload damage to the machine.

8. Conduct air exhaust: There will be some air in the hydraulic system during the first refueling, causing the die base to jitter during operation, which is a normal phenomenon. Open the vent valve on the cylinder to discharge air, and the jitter will disappear naturally.

9. Select dies: Select the corresponding dies according to the different hose specifications.

10. Lubricate the die base: When starting to crimp hoses, first apply lithium-based grease/housing oil to the head die base to fully lubricate the working surface (cone surface) and keep it in good working condition.

11. Put the pipe fittings to be processed into the die. Press the "Crimp" button or use the foot switch to operate. After crimping is completed, press the "Open" button to open the die and take out the pipe fittings.

 

Product Display
Item Included (057383): 1 x Hose Crimper 220V

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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