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057387:Chip and Sludge Removal Machine
Unit:
set
Price:
C $5,720.00
Weight:
118.50kg
QTY:
Out Of Stock
     

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Pneumatic Chip and Sludge Removal Machine Cutting Fluid Filtering and Purifying Machine 220V
Product Overview
The chip and sludge removal machine is used for removal, cleaning, filtration and purification of slag, sludge, metal impurities, powder sediment and other mechanical impurities deposited at the bottoms of liquid tanks and liquid pools of the machines in the CNC machining centers and various machining workshops, can efficiently separate impurities from the cutting fluid while thoroughly cleaning the liquid tanks, and is the most ideal cleaning equipment essential for machining enterprises.

Note: There is no air compressor included in the packing list. Please use your own air compressor.

Product Parameters
Air supply 0.3-0.6Mpa
Voltage 220V Single-phase
Power 10W
Filtration capacity 2.6 us gal (10L)
Filtration accuracy 0.1-1mm
Flow 3m3/h
Suction stroke 16.4ft (5m)
Performance Slag and desilting
Oil and water separation
Sterilization and disinfection
Packing dimension 36.22*27.56*46.06 inches (92*70*117cm)
Net weight / Gross weight 186.3LB (84.5kg) / 261.2LB (118.5kg)
Note: The standard filtration accuracy of the product is 1mm. If you need other accuracy, please contact us to customize.

Precaution
1.The input power supply of the equipment is 220V single-phase.

2.Connect the suction gun with the water inlet with a hose.

3.The emptying valve is connected to the hose, and the fluid flows back to the sink.

4.Before starting the work, put the pump into the water. It is strictly prohibited to work in the no-water state.

5.Open the door cover, turn on the main switch on the electric control board, and the machine can be powered on. The "start" and "stop" (shutdown) on the operation panel/touch panel and the emergency stop button are common operation buttons of the equipment.

6.When the suction or the amount of water is small, it indicates that the vacuum bucket has been filled with slag or the pipe is blocked, it is necessary to open the vacuum cover, lift the slag bucket and pour out the slag or check whether the pipeline is blocked.

7. The vacuum negative pressure principle is used, and the liquid suction pipe must be placed under the liquid level before operation.

8. It is strictly prohibited to use the machine in the strong acid and alkali (PH<10; PH>5) liquid, and the upper limit of the temperature is 80˚C.

Product Features
1. Effectively solving the problems of spoilage and odor of cutting fluid.

2. Integrating the functions of oil-water separation, deodorization and sterilization, and sludge and slag removal.

3. Eliminating the interference from iron/aluminum chips, requiring no consumables with regular cleaning, and effectively removing impurities such as fine chips and sludge from the machine tool water tanks.

4. Extending the service life of the cutting fluid and reducing the production cost.

5. Adopting the one-key operation, and making it flexible, simple, convenient and efficient.

6. Using the movable integrated design, and capable of being shared by multiple equipment units.

 


Pressure Gauges

The double pressure gauges are designed for monitoring the pressure states of the machine in real time, intuitively judging the working state, achieving quick fault diagnosis, reducing the maintenance cost and shutdown time and improving the operation safety.
 

 


Water Inlet

The water inlet is of a quick-assembly type hoop structure, is resistant to dirt and corrosion, avoids secondary pollution of cutting fluid and is easy to clean. The chips and slag can be effectively filtered in the filtering basket after the cutting fluid enters the water inlet.
 

 


Separating Structure

The oil-water separation assembly adopts the independent double-cavity structure, can quickly separate oil and water and greatly improve the separation efficiency and effect. The modular design facilitates maintenance and cleaning, and has high adaptability.
 

 


Independent Outlets

The independent outlets are separately designed for discharging the oil and water, completely avoiding secondary mixing of oil and water and ensuring the stability of the separation effect. The outlets has large flow and corrosion resistance.
 

 


Air Vents

The evenly-distributed circular air vents are used for achieving quick ventilation and efficient heat dissipation, effectively controlling the internal temperature of the machine and prolonging the service life of the internal parts.
 

 


Universal Wheels

The durable universal wheels can rotate in all directions, allow the machine to move to different working environments as needed, and improve the movement flexibility and practicability. The brake design can fix the machine stably.
 

Operation Method
 

1. Instructions for slag removal

(1) Push the equipment to the fixed point, put the drain pipe in the water tank, and fix the rear brake wheels.

(2) Turn on the power supply, then turn on the main switch, and the power indicator is on. Then press the "start" switch, and the operation indicator is on.

(3) Use the fluid suction pipe to stir back and forth to absorb the bottom chips.

(4) Suck the bottom chips through the fluid suction pipe and collect the bottom chips in the filter basket.

(5) Discharge the cutting fluid back to the water tank through the fluid drain pipe.

(6) Lift the filter basket and pour out the bottom chips.

(7) Reverse the filter basket and clean it with a high-pressure water gun or air gun before putting it back in place.

(8) Use a rag to clean the O-ring and the edge of the filter barrel.

Note: This machine can also perform general liquid conveying, just place the fluid drain pipe at the conveying end.

2. Instructions for oil removal

(1) After the slag removal work is completed, replace the slag removal device with an oil removal device and put it into the water tank to float on the water surface.

(2) Turn on the power supply, and then turn on the main switch, and the power indicator light is on. Then press the "start" button, and the operation indicator light is on. Press the "Stop" button to stop the machine.

(3) Observe the oil absorption state of the adsorption device in the pool during operation. The liquid surface in the normal oil absorption state is in a vortex shape. If not, please adjust the balance of the three floats again.

(4) Observe the water level of the tank, and use the flow regulating valve to adjust the flow (too slow flow will affect the recovery speed, and too fast flow will affect the separation effect of oil and water) until the oil is discharged from the oil spill port.

(5) Excess water flows back to the pool through the return pipe.

3. Instructions for disinfection

The equipment should be equipped with an ozone generator to sterilize the water body, and the sterilization should be carried out synchronously when the machine starts, and manual intervention is not required.

 

Product Display
Item Included (057387): 1 x Chip and Sludge Removal Machine

You can make order with no worry.
Any concern just feel free to let us know, we'll reply in 24 hours in normal condition.
Handling Time: Shipping is usually made in 1-3 business days after payments cleared. Orders are processed from Monday-Friday; Not on the weekends & public holidays.
Warranty: 6 months' warranty for the machines, not for the consumables.
We stand behind our products all the item, so even if your warranty period has expired, you can still seek for service or technical support from us with low cost.

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